TNPSC ITI Industrial Robotics & Digital Manufacturing Technician (Code 538) Syllabus

"For aspirants targeting the Tamil Nadu Public Service Commission (TNPSC) examinations for the Trade: Industrial Robotics and Digital Manufacturing Technician (ITI Standard) with Subject Code 538, a precise understanding of the official syllabus is paramount. This subject covers the principles and practical applications related to industrial robotics and digital manufacturing, designed to equip individuals with essential knowledge and skills for working with industrial robots in a modern manufacturing environment. This comprehensive guide outlines the curriculum, with the examination offered in both English and Tamil languages."

"Official Syllabus Breakdown: TNPSC ITI Industrial Robotics and Digital Manufacturing Technician (Code 538)"

"The following details the TNPSC ITI Industrial Robotics and Digital Manufacturing Technician (Code 538) syllabus. This subject is specifically for the Junior Training Officer post (Employment and Training (Training Wing) department) with 84 vacancies available. Aspirants should systematically cover these units to ensure comprehensive preparation."

"Unit I: General Safety Precautions and First Aid"

• "Industrial Safety Precautions: Essential safety protocols in industrial environments."
• "Personal Protective Equipment (PPE): Understanding the types and correct use of PPE."
• "First Aid Procedures: Basic first aid techniques for common industrial injuries."
• "Fire Safety: Types of fire extinguishers and fire safety signs."
• "Emergency Response: Procedures for responding to power failures, fires, and system malfunctions."
• "Tool and Equipment Safety: Safe handling and use of various tools and equipment."

"Unit II: Customer Needs and Product Specifications"

• "Customer Needs and Specifications: Understanding and analysing customer requirements."
• "Product Design and Development: Principles and processes involved in designing and developing products."
• "Customer Relationship Management (CRM): Fundamentals of managing customer relationships."
• "Checklists: Preparation of checklists for customer requirements and product specifications."

"Unit III: Knowledge of Industrial Engineering Drawing and Requirements"

• "Industrial Engineering Drawings: Reading and interpreting complex industrial engineering drawings."
• "Geometric Dimensioning & Tolerancing (GD&T): Understanding and applying GD&T symbols for precision manufacturing."
• "Limits, Fits, and Tolerances: Concepts of limits, fits (e.g., clearance, interference), and tolerances (e.g., unilateral, bilateral)."
• "ISO Standards: Application of relevant ISO standards in engineering drawings."
• "Dimensional Checklists: Creating checklists for critical dimensions."
• "Interchangeability: Importance of interchangeability in manufacturing processes."

"Unit IV: Various Types of Industrial Robots and Their Configuration, Robotic Cell Components and Application of Tools, Installation of Robot, Power on the Robot and Making the Cell"

• "Industrial Robots: Applications and various types of industrial robots (e.g., articulated, SCARA, Cartesian, Delta)."
• "Robotic Configurations: Understanding different robotic configurations (e.g., number of axes, workspace)."
• "Robotic Cell Components: Identification and function of components within a robotic cell (e.g., manipulator, end-effector, controller, sensors, safety fences)."
• "Robot Installation: Detailed process of installing a robot, including mechanical and electrical connections."
• "Robot Power-On and Cell Setup: Procedures for powering on the robot and setting up the robotic cell for operational readiness."

"Unit V: Run Operations with Teach Pendant Key Functions and User Interface for Teach Pendant"

• "Teach Pendant Functions: Practical use of the robot’s teach pendant, including its front and back panel functions."
• "Tool Coordinate System: Understanding and defining the Tool Coordinate System (TCS)."
• "User Interface Navigation: Navigating the user interface of the teach pendant for programming and operation."
• "Teach Pendant Keys: Familiarisation with different teach pendant function keys and their roles."
• "Operating Modes: Understanding various robot operating modes (e.g., Teach, Play, Auto)."
• "Types of Motion: Different types of robot motion (e.g., Joint, Linear, Circular, PTP - Point-to-Point)."

"Unit VI: Industrial Robot Simulation / Software, Industrial Need to Create a Program with Help of Robotic Simulation Software"

• "Robot Simulation Environment: Introduction to robot components within a simulation environment."
• "New Model Creation: Process of creating new models in robotic simulation software."
• "Robot Position and Variation: Understanding position and variation in robots within simulation."
• "Robot Axis Concepts: Concepts related to robot axes and their movement."
• "Robotic Simulation Software: Necessity and benefits of creating programs using robotic simulation software for optimisation and validation."

"Unit VII: Robotic Coordinate System"

• "Coordinate Systems for Motion: Concept of a coordinate system for multiple motion movements."
• "Types of Coordinate Systems: Defining different types of coordinate systems (e.g., Cartesian X, Y, Z; Cylindrical; Spherical)."
• "Robot Axis System: Understanding the axis system of robots (e.g., Joint axis, World axis, Tool axis)."
• "Robot Joints: Various types of joints found in robots (e.g., revolute, prismatic, spherical)."

"Unit VIII: Application of Tools and Components, Architecture of Welding Robot System - Establish Communication with PLC and Assemble Welding Torch for Operation"

• "Application-Based Modifications: Customising robotic cell components for specific applications, such as assembling grippers to manipulators."
• "Troubleshooting: Resolving programming, teach pendant, and alarm issues."
• "Parameter Setting: Setting parameters for application-based controllers."
• "PLC and Robot Communication: Establishing communication between PLC (Programmable Logic Controller) and robot with Human Machine Interface (HMI)."
• "Loop Control Instructions: Utilising loop control instructions in robot programming."
• "Welding Robot System:
  • "Connecting power sources to the robot controller."
  • "Selecting appropriate welding tools for robots."
  • "Understanding end effector functions (e.g., welding torch, grippers)."
  • "Assembling welding torch for operation."
  "

"Unit IX: Read Existing Program and Execution Techniques, Operation of Industrial Robots, Following the Safety Procedure for Programmer"

• "Program Interpretation and Execution: How to interpret existing robot programs and execute them effectively."
• "Gripper Connections: Understanding various gripper connections and their mechanisms."
• "Pick-and-Place Programs: Implementing pick-and-place programs using grippers."
• "Robot Instructions: Understanding 'hand instructions' and other specific commands in robot programming."
• "Motion Parameters: Setting different motion parameters (e.g., speed, acceleration, deceleration)."
• "Safety Procedures for Programmers: Adhering to safety guidelines and best practices for robot programmers."
• "Welding Parameter Settings: Configuring welding parameters for robotic welding applications."
• "Industry 4.0: Concept of Industry 4.0 and its relevance to industrial robotics."
• "Remote Monitoring and Connectivity: Principles of remote monitoring and connectivity of industrial robots."

"Unit X: Preventive Maintenance and Basic Troubleshooting"

• "Preventive Maintenance Plan: Developing and implementing a preventive maintenance plan for industrial robots."
• "Standard Operating Procedures (SOPs): Following SOPs for routine maintenance tasks."
• "Maintenance Tasks: Inspecting and replacing weld wire, verifying welding gas supply."
• "Tool Kits: Using appropriate tool kits for robotics maintenance."
• "Basic Troubleshooting: Diagnosing and rectifying common issues in industrial robots."
• "Safety Sensor Verification: Verifying the functionality of all safety sensors in the robotic cell."

"Important Note for Aspirants: This comprehensive syllabus for Trade: Industrial Robotics and Digital Manufacturing Technician (Code 538) at the ITI Standard provides a robust framework for examination preparation for the Junior Training Officer role (84 vacancies). Aspirants are strongly advised to meticulously cover all topics, focusing on both theoretical understanding and practical applications related to robot configurations, programming, operation, safety, and maintenance. Consistent revision, hands-on understanding of robotic systems, and adherence to industry safety standards are essential for success in this competitive examination."

"Success in the TNPSC Industrial Robotics and Digital Manufacturing Technician (Code 538) examination requires a disciplined and strategic approach. By mastering principles of robotics, programming techniques, practical operation, and maintenance procedures, aspirants can significantly enhance their performance and achieve their career objectives in the evolving landscape of digital manufacturing."

Join Our Telegram Channel for More Updates!

```